About EmiControls and our Dust and Odor Suppression Equipment
“It is our aim to create solutions that guarantee zero-emission to our clients. We build dust controllers that optimally atomize the water with as little energy as physically necessary, and thus deposit the dust as efficiently as possible.”
Dust suppression with water mist is a successful way to limit unwanted dust emissions. This is especially useful in industries where it is necessary to comply with certain dust regulations. At the same time, it also improves working conditions for employees and supports the longevity of machinery. Less dust means better working conditions for workers and less wear and tear on other machinery.
Our dust suppression solutions create fine water mist that better captures dust particles, encapsulating them and forcing them to the ground. Optimum water droplet size is the key to the entire process. Conventional spray systems create heavy water droplets with little hang time and surface area, failing to capture the bulk of the airborne dust. Likewise, droplets that are too small will be blown away and not have a chance to bind with the dust.
Product Range
V22Orca · the hybrid dust controller for extreme weather conditions
› Throwing distance: 70-90 m
› Total power (pump + turbine): 33 kW
› Operating temperature: -25° to +40° C
› Sound pressure level: 70 at 20 m db(A)
› Water flow: 50 - 324 l/min
V22 · the most powerful dust controller on the market
› Throwing distance: 70-90 m
› Total power (pump + turbine): 29.5 kW
› Sound pressure level: 63 at 20 m db(A)
› Water flow: 119-350 l/min
V12s · The quietest dust controller in the world
› Throwing distance: 25-35* m / 50-65 m
› Total power (pump + turbine): 7* / 15 kW
› Sound pressure level: 60*/63 at 20 m
› Water flow: 16-100 l/min
*at reduced speed
V7 · the dust controller for medium throwing distances
› Throwing distance: 30-40 m
› Total power (pump + turbine): 10.5 kW
› Sound pressure level: 73 at 20 m db(A)
› Water flow: 16-100 l/min
L3 · the mobile lance for working directly at the dust source
› Throwing distance: 20 m
› Nominal power - pump: 3 kW
› Sound pressure level: 63 at 20 m db(A)
› Water flow: 21 l/min
H1 System · The custom-made system for combating dust and odor
The H1 System is a versatile high-pressure misting system for controlling dust and odor. It consists of a modular design and can, therefore, be flexibly adapted to the needs of customers
V12so · to eliminate unpleasant odors
› Throwing distance: 30* m / 50 m
› Total power (pump + turbine): 3.75* / 11.75 kW
› Sound pressure level: 60* / 63 at 20 m
› Water flow: 4 l/min
*at reduced speed
Innovative Technology
Ongoing research and development have inspired us to create a new generation of turbines. The innovative materials and refined aerodynamics of the blades ensure better performance with the same energy consumption and at the same time more silence. When we develop a dust controller, we do it according to these guidelines:
- Low Energy Consumption
- Long Lifespan of Machine and its Components
- Low Maintenance Costs
- Versatile Configuration
- High Level of Safety
References
Steel plant in Russia
The biggest Russian steel plant uses several misting solutions by EmiControls, amongst others: a V7, several V22 and an H1 System.
Morandi Bridge in Italy
After the collapse of the Morandi Bridge in Italy, several V7 were in use for the following demolition work and the rebuilding of the new bridge.
Teck Coal in Canada
Teck Caol is Canada’s largest diversified resource company committed to responsible mining and mineral development. They have a Fogger Truck with two V22 in use.
Groundforce Worldwide
Our partner company Groundforce Worldwide offers the so-called Fogger Truck: a heavy-duty body with two misting cannons (perfect for utilization at dump sites, stock piles, shovel face, large dust clouds and other challenging areas)
Mine in Sweden
One of Swedens biggest mines has a H1 System in use at their crushers.
Composting Plant Caiscio in Switzerland
As this composting plant is located right next to a town, they use a V12so odor controller to minimize the bad smell and therefore avoid problems with neighbors.
Fields of Application
Dust Suppression with water mist is extremely efficient and can be used in many different ways. We offer a wide range of different products. This is the reason why we always have the right solution for almost every kind of problem with dust. As we offer both mobile and stationary dust collection systems, this results in a number of possible applications. Among others: Recycling Centers, quarries, mines, composting plants, all kinds of industry, storage and unloading sites, construction sites, ports, etc.
How to become our Partner
For the distribution of our dust and odor control solutions, we are looking for a motivated partner who can bring our products to the end customers. If you want to know more about our products and the possibility to be our partner, give us a quick call or send us a message.
